Fractal space frames and metamaterials for high mechanical efficiency

In many scenarios -- when we bite food or during a crash -- fracture is inevitable. Finding solutions to steer fracture to mitigate its impact or turn it into a purposeful functionality, is therefore crucial. Strategies using composites, changes in chemical composition or crystal orientation, have proven to be very efficient, but the crack path control remains limited and has not been achieved in load-bearing structures. Here, we introduce fracture metamaterials consisting of...

The advancements in additive manufacturing (AM) technology have allowed for the production of geometrically complex parts with customizable designs. This versatility benefits large-scale space-frame structures, as the individual design of each structural node can be tailored to meet specific mechanical and other functional requirements. To this end, however, the design and analysis of such space-frames with distinct structural nodes needs to be highly automated. A critical as...

This study presents innovative nested-isotropic lattices for additive manufacturing, drawing inspiration from bio-architectures found in cortical bone osteons, golden spirals, and fractals. These lattices provide tunable anisotropy by integrating architectural elements like ``nesting orders (NOs)'' and corresponding ``nesting orientations (NORs),'' along with repetitive self-similar X-cross struts and three four-fold axes of symmetry, resulting in a wide spectrum of lattice d...

In this paper the classical Euler-Bernoulli beam (CEBB) theory is reformulated utilising fractional calculus. Such generalisation is called fractional Euler-Bernoulli beams (FEBB) and results in non-local spatial description. The parameters of the model are identified based on AFM experiments concerning bending rigidities of micro-beams made of the polymer SU-8. In experiments both force as well as deflection data were recorded revealing significant size effect with respect t...

In this work, a novel hierarchical mechanical metamaterial is proposed that is composed of re-entrant truss-lattice elements. It is shown that this system can deform very differently and can exhibit a versatile extent of the auxetic behaviour depending on a small change in the thickness of its hinges. In addition, depending on which hierarchical level is deforming, the whole structure can exhibit a different type of auxetic behaviour that corresponds to a unique deformation m...

Topologically interlocked materials and structures, which are assemblies of unbonded interlocking building blocks, are promising concepts for versatile structural applications. They have been shown to exhibit exceptional mechanical properties, including outstanding combinations of stiffness, strength, and toughness, beyond those achievable with common engineering materials. Recent work has established a theoretical upper limit for the strength and toughness of beam-like topol...

Granular media near jamming exhibit fascinating properties, which can be harnessed to create jammed-granulate metamaterials: materials whose characteristics arise not only from the shape and material properties of the particles at the microscale, but also from the geometric features of the packing. For the case of a bending beam made from jammed-granulate metamaterial, we study the impact of the particles' properties on the metamaterial's macroscopic mechanical characteristic...

The ideal shock absorber combines high stiffness with high energy absorption whilst retaining structural integrity after impact and is scalable for industrial production. So far no structure meets all of these criteria. Here, we introduce a special occurrence of plastic buckling as a design concept for mechanical metamaterials that combine all the elements required of an ideal shock absorber. By striking a balance between plastic deformation and buckling, which we term yield ...

When used in bulk applications, mechanical metamaterials set forth a multiscale problem with many orders of magnitude in scale separation between the micro and macro scales. However, mechanical metamaterials fall outside conventional homogenization theory on account of the flexural, or bending, response of their members, including torsion. We show that homogenization theory, based on calculus of variations and notions of Gamma-convergence, can be extended to account for bendi...

Nature provides examples of self-assemble lightweight disordered network structures with remarkable mechanical properties which are desirable for many applications purposes but challenging to reproduce artificially. Previous experimental and computational studies investigated the mechanical responses of random network structures focusing on topological and geometrical aspects in terms of variable connectivity or probability to place beam elements. However for practical purpos...