Toughness and damage tolerance of fractal hierarchical metamaterials

Rapid progress in additive manufacturing methods has created a new class of ultralight and strong architected metamaterials that resemble periodic truss structures. The mechanical performance of these metamaterials with a very large number of unit cells is ultimately limited by their tolerance to damage and defects, but an understanding of this sensitivity has remained elusive. Using a stretching-dominated micro-architecture and metamaterial specimens comprising millions of u...

Hierarchical microstructures are often invoked to explain the high resilience and fracture toughness of biological materials such as bone and nacre. Biomimetic material models inspired by those structural arrangements face the obvious challenge of capturing their inherent multi-scale complexity, both in experiments and in simulations. To study the influence of hierarchical microstructural patterns in fracture behavior, we propose a large scale three-dimensional hierarchical b...

Mechanical metamaterials with engineered failure properties typically rely on periodic unit cell geometries or bespoke microstructures to achieve their unique properties. We demonstrate that intelligent use of disorder in metamaterials leads to distributed damage during failure, resulting in enhanced fracture toughness with minimal losses of strength. Toughness depends on the level of disorder, not a specific geometry, and the confined lattices studied exhibit a maximum tough...

Structural hierarchy, in which materials possess distinct features on multiple length scales, is ubiquitous in nature; diverse biological materials, such as bone, cellulose, and muscle, have as many as ten hierarchical levels. Structural hierarchy confers many mechanical advantages, including improved toughness and economy of material. However, it also presents a problem: each hierarchical level adds a new source of assembly errors, and substantially increases the information...

Extreme localization of damage in conventional brittle materials is the source of a host of undesirable effects. We show how artificially engineered metamaterials with all brittle constituents can be designed to ensure that every breakable sub-element fails independently. The main role in the proposed design is played by high contrast composite sub-structure with zero-stiffness, furnishing nonlocal stress redistribution. The ability to de-localize cracking in such nominally b...

We resort to variational methods to evaluate the asymptotic behavior of fine metamaterials as a function of cell size. To zeroth order, the metamaterial behaves as a micropolar continuum with both displacement and rotation degrees of freedom, but exhibits linear-elastic fracture mechanics scaling and therefore no size effect. To higher order, the overall energetics of the metastructure can be characterized explicitly in terms of the solution of the zeroth-order continuum prob...

This paper is devoted to the mechanics of fractal materials. A continuum framework accounting for the topological and metric properties of fractal domains in heterogeneous media is developed. The kinematics of deformations is elucidated and the symmetry of the Cauchy stress tensor is established. The mapping of mechanical problems for fractal materials into the corresponding problems for the fractal continuum is discussed. Stress and strain distributions in elastic fractal ba...

Networks of interconnected materials permeate throughout nature, biology, and technology due to exceptional mechanical performance. Despite the importance of failure resistance in network design and utility, no existing physical model effectively links strand mechanics and connectivity to predict bulk fracture. Here, we reveal a universal scaling law that bridges these levels to predict the intrinsic fracture energy of diverse networks. Simulations and experiments demonstrate...

In this letter a mathematical model to design nano-bio-inspired hierarchical materials is proposed. An optimization procedure is also presented. Simple formulas describing the dependence of strength, fracture toughness and stiffness on the considered size-scale are derived, taking into account the toughening biomechanisms. Furthermore, regarding nano-grained materials the optimal grain size is deduced: incidentally, it explains and quantitatively predicts the deviation from t...

Hierarchical structures with constituents over multiple length scales are found in various natural materials like bones, shells, spider silk and others, all of which display enhanced quasi-static mechanical properties, such as high specific strength, stiffness and toughness. At the same time, the role of hierarchy on the dynamic behaviour of metamaterials remains largely unexplored. This study assesses the effect of bio-inspired hierarchical organization as well as of viscoel...